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Spirits |
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Distilling A
Finer Spirit (Spirits Division - Baheri - Uttar Pradesh) |
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In 1949, the company installed a Distillery at Baheri to effectively utilize molasses, a by-product generated by the sugar factory. The plant imported from ACME; U.S.A,
had a capacity of (11000) liters per day. This
facilitated the company to improve its profitability
significantly, as molasses was being converted into
a value added product instead of causing pollution
by wastefully drainage. Since it’s inception, the
capacity of the distillery has now increased to 50
K.L per day, a feat that expresses the company's
belief in growth by means of expansion and
diversification. |
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The plant was modernized by incorporating
sophisticated techniques for the production of steam
at all levels, thereby enabling a quicker recovery
of alcohol and low consumption of energy. The
company has selected a highly effective process of
continuous molasses fermentation, which has resulted
in higher yields and improved process control. The Division was certified for ISO 9001:2008 in 2008 by M/S TUV SUD and has properly audited Standard Operating Procedures to ensure quality in our system.
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The distillery unit is lead by a team of dedicated
persons who are operating the plant with remarkable
proficiency.
We are presently engaged in production of Rectified Spirit, ENA, DS / SDS, IMFL, CL & CO2.
Besides our own IMFL bottling we are also bottling IMFL brands of other Distillery situated outside U.P. |
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Bottling Facilities For Civil / Canteen Stores Department (CSD) / Country Liquor Supplies |
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The distillery has ample storage
capacity for R.S. & E.N.A. from where alcohol is
transferred to the Blending vats as per the distillery’s
periodical requirements.
Here is an overview of the various technologies and
facilities the distillery includes.
Distillery Statistics:
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2 High Speed 240 BPM line for 180
/ 90 ml bottles, thereby obtaining approx. 2000
cases of Nips per day/shift.
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4 Semi Automatic lines of 60 BPM
for Quarts, Pints and Nips, thereby obtaining
approx. 1500, 900 and 500 cases per day /shift.
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Auto line of 60 BPM for Quarts.
On this line the distillery can produce any type &
shape of fancy/normal bottles including Pet bottles,
thereby obtaining approx. 2000 cases/day on single
shift basis.
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Adequate number of Soaking tanks
including Brushing units and Tunnel type Rinsing
machine with Air blower.
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Adequate numbers of G.I. crates
for keeping buffer stocks of washed bottles are
available which also helps to dry the bottles
properly.
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Each line has a plate type pharma
lab sparkling filter.
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| The spirits division has dedicated Primary,
Secondary & Tertiary Effluent Treatment Plants along with RO plant & adequate Bio Composting facility to treat
the effluents and ensure Zero discharge norms laid down by Pollution Control Boards.
Statistics
Boiler:
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Agro Feed Boiler
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15 TPH Generation, working
pressure 21 kg/cm2
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Fuel used -> Rice Husk, Pith
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Biogas Boiler
Turbine:
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The production facilities of Potable
Grade Rectified Spirit is 50,000 liters per day and
15,000 liters per day of fine quality Extra Neutral
Alcohol for premium grade alcoholic beverages.
Statistics:
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2 Nos. tube-wells to meet
requirements of the Distillery as well as the Liquor
plant. The water quality is very good, especially
for the liquor. The liquor section gets a direct
water supply from Distillery tube-wells
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A DM Plant supplied by M/s. ION
Exchange of 3 Ton per hour capacity including a DM
water storage capacity of 25,000 liters
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2 Nos. Air compressors of
displacement capacity of 3.72 M3/minute with Teflon
Rings (free from oil) for blending
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Independent air-conditioned
laboratories for R&D, Quality Control and Process
control
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Separate godowns in which various
packing materials for about 1 lac cases can be
stored
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Electronic Weighing Scale on each
Bottling section in order to weigh finished cases
before their dispatch into godowns
Carbon dioxide (CO2 plant):
We have production facility of CO2 of around 9 Tons/day which is being sold to outside parties in tankers. |
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- Online & post bottling checks carried out during
bottling to ensure quality of finished goods are
within specified norms
- A sensory panel of members created to test the
quality of RS, ENA& all CL as well as IMFL brands
- Checking of all types of raw material such as
molasses, Acids, Alkali’s, Rice Husk, Coal & other fuels
- Checking of all packaging material such as PP
Seals, Glass bottles, Pet bottles & CC Boxes
- Looking after production and quality of pet
bottles manufactured indigenously
- Monitoring & Control of DM plant. Improvement in
DM water quality and quantity as well as accurate
measurement to ensure availability
- Distillery plays an active role in new vendor
development for pet bottles/perfume manufacturer
- Distillery encourages new blend development /
up-gradation of existing blends
- Maintains regular upgrades of required levels of
quality assurance on shop floor
- Conducts wastage analysis and wastage control of
all packing material
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The distillery sells around 2 million cases of IMFL
(Indian Made Foreign Liquor) and Country Liquor. Our
brands are well accepted across various regions in
India. The brands in different product categories are as
follows:
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| Whisky |
Vodka |
Gin & Duet |
Rum |
Brandy |
| Doctors Choice Deluxe Whisky |
Blue Berry Triple Distilled Vodka |
Blue Berry Premium Duet Gin N Lime |
Blue Berry Premium Matured XXX Rum Old Magic
Premium Matured XXX Dark Rum |
Grand
Merrier VSOP Brandy |
Blue Berry Orange Twist Vodka
Old Magic Green Apple Vodka |
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Deccan Premium Malt Whisky |
Thunder Fire Vodka |
Doctors Choice VSOP Brandy |
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Sales of
Rectified Spirit, Special Denatured Spirits And Extra
Neutral Alcohol |
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In addition to our captive
consumptions of ENA for IMFL and Country Liquor, we
also sell R.S., SDS / DS and ENA, customized to the needs of
various parties. We also export R.S. and ENA.
ACHIEVEMENTS |
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